Experimental Studies of the Effects of Flow Channel Structures and Inlets of Heterogeneous Composite Carbon Fiber Bipolar Plates on the PEMFC Performance

Autor: Chang, Yao-ting
Rok vydání: 2007
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Popis: The performance characteristics of pure hydrogen PEMFC (called HFC) stacks made with heterogeneous carbon fiber bipolar plates are studied in this thesis. In addition, the problem that the heterogeneous carbon fiber bipolar plate leaks in the high gas pressure is also solved in this studies so that the new plate can be used to the high current power sources. Because of the gas leakage of the first generation stack at high inlet gas pressure, the fuel supply is insufficient in the high current density. A 4-cell PEMFC stack made with this new bipolar plate is built with weight 370 g and volume 385 cm3 without a fan. The total power out of the 4-cell stack is about 30 W at room temperature. The specific power and volumetric power densities are 81 mW/g and 78 mW/cm3, respectively. The average power density is about 160 mW/cm2, but the power density of a single-cell can reach a value about 220 mW/cm2. The insufficient fuel supply cause that the power density of 4-cell PEMFC stack is lower than single cell, so it is necessary to solve the gas leakage at high pressure. Our experiment found that gas leakage occurs in heterogeneous bipolar plates can be relate to the insufficient or improper hot-pressing temperature, time and pressure while we are making the carbon fiber bunches. So the processes in making new carbon fiber bunches include water expansion, uniform glue adding, high hot-pressing pressure, and using proper temperature and enough solidification time. The airtight of the second generation of heterogeneous carbon fiber bipolar plates improves obviously with the new processes. No leakage occurs for gas pressure under 1atm. We expect that this design can be used to high inlet pressure. It is also quite suitable for various high-power electrical sources.
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