Effectiveness of silicomanganese smelting utilizing high-ash coal

Autor: Yerbolat Makhambetov, Amankeldy Akhmetov, Yesmurat Myngzhassar, Ruslan Toleukadyr, Azamat Burumbayev, Armat Zhakan, Magzhan Kutzhanov
Jazyk: angličtina
Rok vydání: 2024
Předmět:
Zdroj: Materials Research Express, Vol 11, Iss 8, p 086508 (2024)
Druh dokumentu: article
ISSN: 2053-1591
DOI: 10.1088/2053-1591/ad6b76
Popis: This study investigates the utilization of high-ash coal as an alternative reductant in the smelting of silicomanganese, aiming to reduce the carbon footprint of traditional coke-based processes. Experiments were conducted using an ore-thermal furnace with a transformer power of 200 kVA to simulate industrial conditions. The charge consisted of manganese ore (Mn - 36%), slag from refined ferromanganese production (MnO - 25%), and high-ash coal (ash content 40%–50%). Chemical analysis of the produced alloy showed a composition of Mn–70%, Si–20%, C–1.28%, P–0.06%, and S–0.05%, meeting the standards for silicomanganese. The results demonstrate that high-ash coal can replace coke without compromising the quality of the alloy. This approach not only indirect CO _2 emissions but also leverages the abundant availability of high-ash coal, which is often discarded as waste. The study highlights the potential for significant environmental benefits and cost savings, making this method a viable alternative for sustainable industrial practices. The findings support the industrial application of high-ash coal in silicomanganese production, contributing to more eco-friendly and economically feasible metallurgical processes.
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