Effect of Alternating Magnetic Field on Arc Plasma Characteristics and Droplet Transfer during Narrow Gap Laser-MIG Hybrid Welding

Autor: Baihao Cai, Juan Fu, Yong Zhao, Fugang Chen, Yonghui Qin, Shuming Song
Jazyk: angličtina
Rok vydání: 2021
Předmět:
Zdroj: Metals, Vol 11, Iss 11, p 1712 (2021)
Druh dokumentu: article
ISSN: 11111712
2075-4701
DOI: 10.3390/met11111712
Popis: In this paper, the morphological characteristics of arc plasma and droplet transfer during the alternating magnetic field-assisted narrow gap groove laser-MIG (metal inert gas) hybrid welding process were investigated. The characteristics of arc plasma and droplet transfer, electron temperature, and density were analyzed using a high-speed camera and spectrum diagnosis. Our results revealed that the arc maintained a relatively stable state and rotated at a high speed to enhance the arc stiffness, and further improved the stability of the arc under the alternating magnetic field. The optimum magnetic field parameters in this experiment were B = 16 mT and f = 20 Hz, the electron temperature was 9893.6 K and the electron density was 0.99 × 1017 cm−3 near the bottom of the groove, which improved the temperature distribution inside the narrow gap groove and eliminated the lack of sidewall fusion defect. Compared to those without a magnetic field, the magnetic field could promote droplet transfer, the droplet diameter decreased by 17.6%, and the transition frequency increased by 23.5% (owing to the centrifugal force during droplet spinning and electromagnetic contraction force). The width of the weld bead was increased by 12.4% and the pores were also significantly reduced due to the stirring of the magnetic field on the molten pool.
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