DeepTool: A deep learning framework for tool wear onset detection and remaining useful life prediction

Autor: Pooja Kamat, Satish Kumar, Ketan Kotecha
Jazyk: angličtina
Rok vydání: 2024
Předmět:
Zdroj: MethodsX, Vol 13, Iss , Pp 102965- (2024)
Druh dokumentu: article
ISSN: 2215-0161
DOI: 10.1016/j.mex.2024.102965
Popis: Milling tool availability and its useful life estimation is essential for optimisation, reliability and cost reduction in milling operations. This work presents DeepTool, a deep learning-based system that predicts the service life of the tool and detects the onset of its wear. DeepTool showcases a comprehensive feature extraction process, and a self-collected dataset of sensor data from milling tests carried out under different cutting settings to extract relevant information from the sensor signals. The main contributions of this study are: • Self-Collected Dataset: Makes use of an extensive, self-collected dataset to record precise sensor signals during milling. • Advanced Predictive Modeling: Employs hybrid autoencoder-LSTM and encoder-decoder LSTM models to estimate tool wear onset and predict its remaining useful life with over 95 % R2 accuracy score. • Comprehensive Feature Extraction: Employs an efficient feature extraction technique from the gathered sensor data, emphasising both time-domain and frequency-domain aspects associated with tool wear.
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