Hybrid Printing of Conductive Traces from Bulk Metal for Digital Signals in Intelligent Devices

Autor: Zeba Khan, Addythia Saphala, Sabrina Kartmann, Peter Koltay, Roland Zengerle, Oliver Amft, Zhe Shu
Jazyk: angličtina
Rok vydání: 2024
Předmět:
Zdroj: Micromachines, Vol 15, Iss 6, p 750 (2024)
Druh dokumentu: article
ISSN: 2072-666X
DOI: 10.3390/mi15060750
Popis: In this article, we explore multi-material additive manufacturing (MMAM) for conductive trace printing using molten metal microdroplets on polymer substrates to enhance digital signal transmission. Investigating microdroplet spread informs design rules for adjacent trace printing. We studied the effects of print distance on trace morphology and resolution, noting that printing distance showed almost no change in the printed trace pitch. Crosstalk interference between adjacent signal traces was analyzed across frequencies and validated both experimentally and through simulation; no crosstalk was visible for printed traces at input frequencies below 600 kHz. Moreover, we demonstrate printed trace reliability against thermal shock, whereby no discontinuation in conductive traces was observed. Our findings establish design guidelines for MMAM electronics, advancing digital signal transmission capabilities.
Databáze: Directory of Open Access Journals