The Formation Mechanism of Oxide Inclusions in a High-Aluminum Ni-Based Superalloy during the Vacuum Induction Remelting Process

Autor: Lihui Zhang, Erkang Liu, Weijie Xing, Zhaojiang Xue, Wenjie Fan, Yunsong Zhao, Yushi Luo, Changchun Ge, Min Xia
Jazyk: angličtina
Rok vydání: 2024
Předmět:
Zdroj: Metals, Vol 14, Iss 6, p 654 (2024)
Druh dokumentu: article
ISSN: 2075-4701
DOI: 10.3390/met14060654
Popis: Oxide inclusions in Ni-based superalloys play a crucial role in determining their mechanical properties, oxidation resistance, and corrosion resistance at high temperatures. In this paper, the source and formation mechanism of different types of oxide inclusions in a high-aluminum Ni-based superalloy were systematically studied. An automatic field emission scanning electron microscope equipped with an energy dispersive spectrometer and a self-designed superalloy inclusion analysis standard was utilized to quantitatively reveal the oxide inclusion characteristics of the high-aluminum Ni-based superalloy prepared via vacuum induction melting (VIM) and vacuum induction remelting (VIR) processes. The experimental results indicate that the typical oxide inclusions in the Ni-based superalloy before the VIR process are irregular MgO·Al2O3 inclusions with sizes of less than 2 μm. After the VIR process, the typical oxide inclusions in the Ni-based superalloy are also MgO·Al2O3 inclusions. However, these oxide inclusions can be classified into three categories: (i) endogenous irregular MgO·Al2O3 inclusions, less than 4.3 μm in size, inherited from the master alloy; (ii) several hundred-micron film-like MgO·Al2O3 inclusions generated as interface reaction products between the MgO crucible and melts; and (iii) millimeter-scale MgO·Al2O3 inclusions and several tens of microns of MgO inclusions from the exfoliation of the MgO crucible matrix.
Databáze: Directory of Open Access Journals