Ultrasonic Inspection of a 9% Ni Steel Joint Welded with Ni-based Superalloy 625: Simulation and Experimentation

Autor: João da Cruz Payão Filho, Elisa Kimus Dias Passos, Rodrigo Stohler Gonzaga, Ramon Fonseca Ferreira, Daniel Drumond Santos, Diego Russo Juliano
Jazyk: angličtina
Rok vydání: 2018
Předmět:
Zdroj: Metals, Vol 8, Iss 10, p 787 (2018)
Druh dokumentu: article
ISSN: 2075-4701
DOI: 10.3390/met8100787
Popis: The ultrasonic inspection of thick-walled welded joint with austenitic weld metal has proven to be a challenge due to its anisotropic microstructure that can promote ultrasonic waves attenuation. This work aimed to optimize the phased array ultrasonic inspection of the thick-walled joint of a 9% Ni steel pipe welded with Ni-based superalloy 625. The development was carried out by CIVA numeric simulation to preview the beam behavior during the inspection of GTAW (Gas Tungsten Arc Welding)/SMAW (Shielded Metal Arc Welding) joint with anisotropic weld metal. To validate the simulation results, experimental tests were performed with a phased array transducer using longitudinal waves on a calibration block withdrawn from the joint. The configuration of low frequency (2.25 MHz), 16 active elements and a scanning angle of 48° ensured the inspection of the entire joint and the computational simulation proved to be essential for the success of the inspection.
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