Control methodology of synchronous lifting for the dual forging manipulator at clamping condition

Autor: Fugang Zhai, Zhiqiang He, Yanfeng Zhao, Liu Yang, Xiangdong Kong
Jazyk: angličtina
Rok vydání: 2022
Předmět:
Zdroj: Scientific Reports, Vol 12, Iss 1, Pp 1-12 (2022)
Druh dokumentu: article
ISSN: 2045-2322
DOI: 10.1038/s41598-022-07220-5
Popis: Abstract Asynchronous coupling force of dual forging manipulator frequently results in poor forging and even equipment failure. In this paper, a synchronous control strategy in dual forging manipulator systems (DFMS) is proposed to stabilize its operation. Kinematic model of the hanging system and finite element model of the forgings are established to investigate the relationships of tension, forging deformation and deformation rate. The rigid-flexible coupling model of DFMS is further established and simulated concerning hydraulics, mechanics and controls. A correction based on the independent feedback state difference is concerned, simulated results show good agreements with experimental data, validating the dead zone compensation algorithm of the proportional valve. Moreover, by the control strategy, the vertical synchronous error of the pincers end is rather small as ± 0.125 mm. The methodology presented in this paper represents a fundamental step towards the cooperation of DFMS and the press to realize collaborative operations.
Databáze: Directory of Open Access Journals
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