Surface contact fatigue failure of a case hardened pinion shaft

Autor: Luciana Sgarbi Rossino, Danilo Borges Villarino de Castro, Jeferson Aparecido Moreto, Cassius Olivio Figueiredo Terra Ruchert, Dirceu Spinelli, José Ricardo Tarpani
Jazyk: angličtina
Rok vydání: 2014
Předmět:
Zdroj: Materials Research, Vol 17, Iss 3, Pp 535-541 (2014)
Druh dokumentu: article
ISSN: 1516-1439
DOI: 10.1590/S1516-14392014005000063
Popis: An investigation was made to determine the causes of surface contact fatigue failure of a case hardened driver pinion located in the intermediate shaft of a reducer gearbox used in a sugar and alcohol mill. The examination of the component revealed the presence of a cemented layer substantially thicker than that generally specified for pinions devised for this application. This, associated with the massive presence of brittle threadlike carbon-rich cementite phase (Fe3C) in prior austenite grain boundaries of the pinion teeth, favored surface crack nucleation and propagation during cyclic loading, leading to spallation of the contact surface with the counterpart gear, which impaired the system's operation. Poor carburization practice was discovered as the root cause of the mechanical failure, thus demanding the implementation of a new manufacturing route to avoid problems in similar load-bearing rotating components.
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