Melt pool signatures of TiN nanoparticle dry-coated Co25Cr25Fe25Ni25 metal powder in laser-powder-bed-fusion

Autor: Eric Gärtner, Arne Witte, Nicolas J. Peter, Vivek Devulapalli, Nils Ellendt, Gerhard Dehm, Eric A. Jägle, Volker Uhlenwinkel, Lutz Mädler
Jazyk: angličtina
Rok vydání: 2023
Předmět:
Zdroj: Materials & Design, Vol 226, Iss , Pp 111626- (2023)
Druh dokumentu: article
ISSN: 0264-1275
DOI: 10.1016/j.matdes.2023.111626
Popis: Metal powders in laser-powder-bed-fusion (L-PBF) often exhibit cohesive flow resulting from interparticle adhesion. Nanoparticle dry-coating can improve powder flowability and promote powder layer densification. A Co25Cr25Fe25Ni25 metal powder (20–90 µm) is dry-coated with TiN particles with a diameter of 16 nm at low concentrations of up to 69 ppm. The dynamic angle of repose decreased and bulk powder density increased compared to the uncoated state from 49 ° and 4.67 g/cm3 to 29 ° and 4.81 g/cm3 with dry-coating of TiN, respectively. UV/Vis spectroscopy showed negligible alterations by TiN additions on the powder light absorption. The powder modifications strongly affected their corresponding processability in L-PBF and reduced the melt pool signatures of the in situ detected confocal single-color pyrometer signal as well as ex situ measured melt pool depth and width. With increasing flowability, a significant decrease in thermal emission and melt pool size was observed. The results demonstrate the impact of powder flowability and bulk powder density on the quality of L-PBF parts when particle interactions are actively modified.
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