Autor: |
Woong-Ki Jang, Dong-Wook Kim, Young-Ho Seo, Byeong-Hee Kim |
Jazyk: |
angličtina |
Rok vydání: |
2023 |
Předmět: |
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Zdroj: |
Sensors, Vol 23, Iss 3, p 1208 (2023) |
Druh dokumentu: |
article |
ISSN: |
1424-8220 |
DOI: |
10.3390/s23031208 |
Popis: |
A novel method for tool wear estimation in milling using infrared (IR) laser vision and a deep-learning algorithm is proposed and demonstrated. The measurement device employs an IR line laser to irradiate the tool focal point at angles of −7.5°, 0.0°, and +7.5° to the vertical plane, and three cameras are placed at 45° intervals around the tool to collect the reflected IR light at different locations. For the processing materials and methods, a dry processing method was applied to a 100 mm × 100 mm × 40 mm SDK-11 workpiece through end milling and downward cutting using a TH308 insert. This device uses the diffused light reflected off the surface of a rotating tool roughened by flank wear, and a polarization filter is considered. As the measured tool wear images exhibit a low dynamic range of exposure, high dynamic range (HDR) images are obtained using an exposure fusion method. Finally, tool wear is estimated from the images using a multi-view convolutional neural network. As shown in the results of the estimated tool wear, a mean absolute error (MAE) of prediction error calculated was to be 9.5~35.21 μm. The proposed method can improve machining efficiency by reducing the downtime for tool wear measurement and by increasing tool life utilization. |
Databáze: |
Directory of Open Access Journals |
Externí odkaz: |
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