High strength mullite-bond SiC porous ceramics fabricated by digital light processing
| Autor: | Jian Sun, Jingde Zhang, Xu Zhang, Zihe Li, Jianzhang Li, Sijie Wei, Weibin Zhang, Weili Wang, Guifang Han |
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| Jazyk: | angličtina |
| Rok vydání: | 2024 |
| Předmět: | |
| Zdroj: | Journal of Advanced Ceramics, Vol 13, Iss 1, Pp 53-62 (2024) |
| Druh dokumentu: | article |
| ISSN: | 2226-4108 2227-8508 |
| DOI: | 10.26599/JAC.2024.9220835 |
| Popis: | Fabricating SiC ceramics via the digital light processing (DLP) technology is of great challenge due to strong light absorption and high refractive index of deep-colored SiC powders, which highly differ from those of resin, and thus significantly affect the curing performance of the photosensitive SiC slurry. In this paper, a thin silicon oxide (SiO2) layer was in-situ formed on the surface of SiC powders by pre-oxidation treatment. This method was proven to effectively improve the curing ability of SiC slurry. The SiC photosensitive slurry was fabricated with solid content of 55 vol% and viscosity of 7.77 Pa·s (shear rate of 30 s−1). The curing thickness was 50 μm with exposure time of only 5 s. Then, a well-designed sintering additive was added to completely convert low-strength SiO2 into mullite reinforcement during sintering. Complex-shaped mullite-bond SiC ceramics were successfully fabricated. The flexural strength of SiC ceramics sintered at 1550 ℃ in air reached 97.6 MPa with porosity of 39.2 vol%, as high as those prepared by spark plasma sintering (SPS) techniques. |
| Databáze: | Directory of Open Access Journals |
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