Simulation and Experimental Determination of Technological Liquid Molding Parameters of Tubing Basalt Insulation

Autor: Yu. V. Badanina, M. A. Komkov, V. A. Tarasov, M. P. Timofeev, A. V. Moiseev
Jazyk: ruština
Rok vydání: 2015
Předmět:
Zdroj: Nauka i Obrazovanie, Vol 0, Iss 4, Pp 13-28 (2015)
Druh dokumentu: article
ISSN: 1994-0408
DOI: 10.7463/0315.0761820
Popis: The article is dedicated to one of the most important and urgent tasks in mechanical engineering development - the creation of low-density and environmentally-friendly thermoinsulation from available cheap basalt fibers for products to operate at temperatures up to 700°C.One of the most effective applications of such thermo-insulation is to develop and provide highly porous coatings from short basalt fibers by liquid filtration for tubing (T) to supply superheated up to 420° C steam under pressure of 35 MPa in the deep layers with severe highviscosity oil. Tubing with the short low-density basalt insulation can be used for a greater depth than the vacuum-insulated tubing, which are also called "thermo-cases", and do not fully meet business needs for long-term reliability of oil vacuum tubes, too large mass per unit length of their design and, as a consequence, the impossibility to use such pipes for deep wells.The aim of the work is to simulate a liquid filtration process of short fibers and determine technological parameters of producing thermal insulation coatings of tubing pipes from basalt fibers and mineral binder shaped as cylinders and cylindrical shells. The paper proposes a mathematical model of free filtration deposition of short fibers from liquid slurry, which describes dynamics of creating thermal insulation products and allows us to determine the rational parameters of their manufacturing process. It shows methods to improve the products quality while forming the thermal insulation by filtration through additional vacuum deposition of a filtrate chamber and the final prepressing of sediment layer, giving dimensions and shape to the final product.The paper defines a prescription hydro mass composition. It shows that to increase the compressive strength of highly fibrous rings and cylindrical shells it is necessary to use based on oxide А12O3 5-7% by weight mineral binder, which fixes basalt fibers in places of their contacts. It is proved that in order to reduce a manufacturing time of long-length cylindrical shells from short basalt fibers by liquid filtration it is necessary to use the scheme of their molding from a plane of the cylinder element. Taking into account the thermal characteristics of basalt fibers and highly porous structure of the thermal insulation on the received samples are determined the real porosity, density of material and the thickness of the tubing pipe coatings.
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