Novel Cold Crucible Ultrasonic Atomization Powder Production Method for 3D Printing

Autor: Łukasz Żrodowski, Rafał Wróblewski, Tomasz Choma, Bartosz Morończyk, Mateusz Ostrysz, Marcin Leonowicz, Wojciech Łacisz, Piotr Błyskun, Jan S. Wróbel, Grzegorz Cieślak, Bartłomiej Wysocki, Cezary Żrodowski, Karolina Pomian
Jazyk: angličtina
Rok vydání: 2021
Předmět:
Zdroj: Materials, Vol 14, Iss 10, p 2541 (2021)
Druh dokumentu: article
ISSN: 1996-1944
DOI: 10.3390/ma14102541
Popis: A new powder production method has been developed to speed up the search for novel alloys for additive manufacturing. The technique involves an ultrasonically agitated cold crucible installed at the top of a 20 kHz ultrasonic sonotrode. The material is melted with an electric arc and undergoes pulverization with standing wave vibrations. Several different alloys in various forms, including noble and metallic glass alloys, were chosen to test the process. The atomized particles showed exceptional sphericity, while powder output suitable for additive manufacturing reached up to 60%. The AMZ4 metallic glass powder remained amorphous below the 50 μm fraction, while tungsten addition led to crystallization in each fraction. Minor contamination and high Mn and Zn evaporation, especially in the finest particles, was observed in atomized powders. The innovative ultrasonic atomization method appears as a promising tool for material scientists to develop powders with tailored chemical composition, size and structure.
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