Utilization of waste slate powder in poly(lactic acid) based composite for 3D printer filament

Autor: Imtiyaz Khan, Neeraj kumar, Jandel Singh Yadav, Mahavir Choudhary, Aditya Chauhan, Tej Singh
Jazyk: angličtina
Rok vydání: 2023
Předmět:
Zdroj: Journal of Materials Research and Technology, Vol 24, Iss , Pp 703-714 (2023)
Druh dokumentu: article
ISSN: 2238-7854
DOI: 10.1016/j.jmrt.2023.03.046
Popis: This work aims to develop and validate a novel composite material for fused deposition additive manufacturing utilizing poly (lactic acid) (PLA) and discarded slate powder. The slate powder is mixed into PLA filaments at varying percentages (0%, 5%, 10%, and 15%) using a twin screw extruder. The resulting filaments are used in a 3D printer to print the test specimens. The tensile strength of the testing specimens is improved up to 5 wt% by incorporating slate powder. In contrast, the tensile modulus, hardness, and impact strength are raised with slate powder up to 15 wt% in PLA-based filament by 19.03%, 10.67%, and 31.63%, respectively. The maximum flexural strength and modulus values are 93.25 MPa and 4.15 GPa, respectively, achieved at 10 wt% slate powder content PLA matrix. Moreover, slate powder's presence significantly affects the composites' dynamic mechanical properties, such as storage, loss modulus, and damping factor. The composite's entanglement density, C-factor, adhesion efficiency, and reinforcing efficiency factor are investigated using dynamic mechanical properties and correlated with their structural integrity. Results show that 10 wt% slate powder in the PLA matrix is sufficient for their successful application.
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