Three-dimensional printing versus conventional machining in the creation of a meatal urethral dilator: development and mechanical testing

Autor: Michael Y. Chen, Jacob Skewes, Ryan Daley, Maria A. Woodruff, Nicholas J. Rukin
Jazyk: angličtina
Rok vydání: 2020
Předmět:
Zdroj: BioMedical Engineering OnLine, Vol 19, Iss 1, Pp 1-11 (2020)
Druh dokumentu: article
ISSN: 1475-925X
DOI: 10.1186/s12938-020-00799-8
Popis: Abstract Background Three-dimensional (3D) printing is a promising technology, but the limitations are often poorly understood. We compare different 3D printing methods with conventional machining techniques in manufacturing meatal urethral dilators which were recently removed from the Australian market. Methods A prototype dilator was 3D printed vertically orientated on a low-cost fused deposition modelling (FDM) 3D printer in polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS). It was also 3D printed horizontally orientated in ABS on a high-end FDM 3D printer with soluble support material, as well as on an SLS 3D printer in medical nylon. The dilator was also machined in stainless steel using a lathe. All dilators were tested mechanically in a custom rig by hanging calibrated weights from the handle until the dilator snapped. Results The horizontally printed ABS dilator experienced failure at a greater load than the vertically printed PLA and ABS dilators, respectively (503 g vs 283 g vs 163 g, p
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