Biomimetic sapphire windows enabled by inside-out femtosecond laser deep-scribing

Autor: Xue-Qing Liu, Yong-Lai Zhang, Qian-Kun Li, Jia-Xin Zheng, Yi-Ming Lu, Saulius Juodkazis, Qi-Dai Chen, Hong-Bo Sun
Jazyk: angličtina
Rok vydání: 2022
Předmět:
Zdroj: PhotoniX, Vol 3, Iss 1, Pp 1-13 (2022)
Druh dokumentu: article
ISSN: 2662-1991
DOI: 10.1186/s43074-022-00047-3
Popis: Abstract Femtosecond laser machining of biomimetic micro/nanostructures with high aspect ratio (larger than 10) on ultrahard materials, such as sapphire, is a challenging task, because the uncontrollable surface damage usually results in poor surface structures, especially for deep scribing. Here, we report an inside-out femtosecond laser deep scribing technology in combination with etching process for fabricating bio-inspired micro/nanostructures with high-aspect-ratio on sapphire. To effectively avoid the uncontrollable damage at the solid/air interface, a sacrificial layer of silicon oxide was employed for surface protection. High-quality microstructures with an aspect ratio as high as 80:1 have been fabricated on sapphire surface. As a proof-of-concept application, we produced a moth-eye inspired antireflective window with sub-wavelength pyramid arrays on sapphire surface, by which broadband (3–5 μm) and high transmittance (98% at 4 μm, the best results reported so far) have been achieved. The sacrificial layer assisted inside-out femtosecond laser deep scribing technology is effective and universal, holding great promise for producing micro/nanostructured optical devices.
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