Structural Optimization of MicroMED Dust Analyzer

Autor: Marco Giovanni Corti, Bortolino Saggin, Francesca Esposito, Gabriele Franzese, Carmen Porto, Giuseppe Mongelluzzo, Fabio Cozzolino, Diego Scaccabarozzi
Jazyk: angličtina
Rok vydání: 2023
Předmět:
Zdroj: Applied Sciences, Vol 13, Iss 23, p 12810 (2023)
Druh dokumentu: article
ISSN: 2076-3417
DOI: 10.3390/app132312810
Popis: This research work describes the structural optimization of the MicroMED Dust Analyzer, an Optical Particle Counter developed for the ESA ExoMars 2022 mission. Topology Optimization, a non-conventional design technique was adopted to obtain a lighter component, a valuable achievement for aerospace and space scientific instruments design. In particular, two solutions for the instrument optical bench were proposed and assessed relying on a classical finite element approach, comparing the improved performance with the current design. The optimization outcome proved the adopted design workflow robustness and provided promising results in view of a possible mechanical design enhancement of the MicroMED Dust Analyzer instrument. Indeed, a mass budget saving of about 55% of the considered design domain was achieved, and the dynamic behaviour of the optical bench was improved by up to 50% of the first natural frequency value. Finally, a mockup of the lightened optical bench was manufactured, and the redesign effectiveness was proven by comparing the numerical mechanical resonances with the ones obtained experimentally. An error smaller than 5% was found on the first natural frequency, validating the performed optimization approach.
Databáze: Directory of Open Access Journals