EXPERIMENTAL INVESTIGATION OF OPTIMAL ED MACHINING PARAMETERS FOR Ti-6Al-4V BIOMATERIAL

Autor: Amandeep Singh Bhui, Gurpreet Singh, Sarabjeet Singh Sidhu, Preetkanwal Singh Bains
Jazyk: angličtina
Rok vydání: 2018
Předmět:
Zdroj: Facta Universitatis. Series: Mechanical Engineering, Vol 16, Iss 3, Pp 337-345 (2018)
Druh dokumentu: article
ISSN: 0354-2025
2335-0164
DOI: 10.22190/FUME180824033B
Popis: The present study investigates optimal parameters for machining of Ti-6Al-4V using EDM with graphite electrode. Herein, another technique of modifying surface properties and enhancing machining rate using electrical discharge machining (EDM) was developed. In the present study, design of experiment (D.O.E) was developed using the Taguchi’s orthogonal array to examine the effect of the input machining factors on the machining characteristics, and to forecast the optimized EDM parameters in terms of peak current, pulse-on time, pulse-off time and applied gap voltage. Each experiment was performed to obtain a hole of 1mm depth on the workpiece. From the results, it is found that the discharge current has significant influence on material removal rate (MRR) and surface roughness (SR) followed by other selected parameters, i.e. pulse-on time, pulse-off time. The MRR augmented steeply with the current and was recorded as maximum at 4 Amps. In-vitro bioactivity test was conducted in the simulated body fluid to examine bioactivity confirming a significant apatite growth on the surface treated with ED sparks. The surface and chemical alteration were analyzed by using Scanning Electron Microscopy (SEM) and X-Ray Diffraction (XRD) along with the identification of the substantially enhanced morphology for clinical success.
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