Effect of chitosan-epoxy ratio in bio-based adhesive on physical and mechanical properties of medium density fiberboards from mixed hardwood fibers

Autor: Alireza Ashori, Anton Kuzmin
Jazyk: angličtina
Rok vydání: 2024
Předmět:
Zdroj: Scientific Reports, Vol 14, Iss 1, Pp 1-11 (2024)
Druh dokumentu: article
ISSN: 2045-2322
DOI: 10.1038/s41598-024-55796-x
Popis: Abstract Chitosan and bio-based epoxy resins have emerged as promising formaldehyde-free replacements for traditional urea–formaldehyde (UF) adhesives in engineered wood products. This study evaluated five chitosan-to-epoxy weight ratios (3:1, 2:1, 1:1, 1:2, 1:3) as adhesives for hot-pressing medium density fiberboards (MDF) using mixed hardwood fibers. Increasing the epoxy ratio reduced viscosity and gel time, facilitating spraying and fast curing. The density of the formulated MDFs increased with higher epoxy ratios, ranging from 679 kg/m3 for the 3:1 ratio to 701 kg/m3 for the 1:3 formulation, meeting the 500–900 kg/m3 density range specified in EN 323. The 1:3 epoxy-rich formulation enhanced modulus of rupture (MOR) to 31 MPa and modulus of elasticity (MOE) to 2392 MPa, exceeding the minimum requirements of 16 MPa and 1500 MPa set out in EN 310 and EN 316, respectively. Dimensional stability peaked at 5% thickness swelling for the 1:3 formulation after 24 h water soaking, fulfilling the
Databáze: Directory of Open Access Journals
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