Robust near-infra-red spectroscopic probe for dynamic monitoring of critical nutrient ratio in microbial fermentation processes

Autor: Sanjay Tiwari, Arun Chandavarkar, G. K. Suraishkumar
Jazyk: angličtina
Rok vydání: 2013
Předmět:
Near Infrared
Linoleic acid
Process analytical technology
Analytical chemistry
Critical nutrient ratio
ammonia
chemistry.chemical_compound
Nutrient
Pichia pastoris
Models
lipstatin
Wave numbers
fermentation optimization
Dynamic monitoring
Off-line analysis
Standard errors
Streptomyces
unclassified drug
priority journal
Direct use
Calibration
performance measurement system
Aspergillus niger
Spectroscopic probes
Biotechnology
molecular probe
Environmental Engineering
Mean percentage
productivity
near infrared spectroscopy
Streptomyces toxitricini
Biomedical Engineering
Bioengineering
Low concentrations
Lipstatin
Ammonia
process monitoring
Bioprocess monitoring
Control
Escherichia coli
Batch cell culture
controlled study
Bioprocess
analytical error
Fed-batch cultures
nutrient concentration
Chromatography
nonhuman
Bacteria
concentration (parameters)
batch fermentation
Microbial fermentation process
Nutrients
prediction
Oleic acid
esterase inhibitor
Fed-batch culture
chemistry
Fermentation
Process control
Probes
Zdroj: IndraStra Global.
ISSN: 2381-3652
Popis: Near infra-red spectroscopy (NIRS) measurements for bioprocess monitoring and control, are integral to process analytical technology (PAT) initiatives by EMEA and US-FDA. Yet, NIRS is not widely practiced in challenging microbial fermentation processes. We present a practical approach to develop NIRS models for linoleic acid (LA), oleic acid (OA) and ammonia which are critical nutrients in lipstatin fermentation by Streptomyces toxitricini . The lipstatin productivity was enhanced and steadied by dynamic monitoring and control of critical nutrient ratio (CNR) of LA to ammonia. The NIRS models were used to develop a novel, soft probe for CNR as an alternative to laborious, hourly, off-line analyses. The calibration was designed with typical data for four industrially useful microbes. The approach enabled direct use of spectra for a generally applicable model with distinct wave number optima of 6250–5555 cm −1 (LA), 6666–5882 cm −1 (OA), 6800–6300 cm −1 (ammonia). The standard errors of calibration and prediction were 1.5 × 10 −3 g L −1 , 1.6 × 10 −3 g L −1 , 1.1 ppm, and 8.9 × 10 −4 g L −1 , 1.8 × 10 −2 g L −1 , 3.6 ppm, respectively, for the respective nutrients. The robustness of probe is evident from the low mean percentage error of 2.3% for prediction of CNR at low concentration ranges of 0.02–0.24 g L −1 and 0.21–0.56 g g −1 for LA and CNR, respectively.
Databáze: OpenAIRE