Industry 4.0-Based Real-Time Scheduling and Dispatching in Lean Manufacturing Systems
| Autor: | Bashir Salah, Muawia Ramadan, Arsath Abbasali Ayubali, Mohammed Othman |
|---|---|
| Jazyk: | angličtina |
| Rok vydání: | 2020 |
| Předmět: |
0209 industrial biotechnology
Industry 4.0 Computer science production scheduling Geography Planning and Development lcsh:TJ807-830 Scheduling (production processes) lcsh:Renewable energy sources 02 engineering and technology Management Monitoring Policy and Law Lean manufacturing cyber-physical system 020901 industrial engineering & automation Software 0202 electrical engineering electronic engineering information engineering Integer programming lcsh:Environmental sciences lcsh:GE1-350 Renewable Energy Sustainability and the Environment business.industry lcsh:Environmental effects of industries and plants Cyber-physical system internet of things Manufacturing engineering Value stream mapping lcsh:TD194-195 020201 artificial intelligence & image processing dynamic value stream mapping (DVSM) lean manufacturing business Lead time |
| Zdroj: | Sustainability Volume 12 Issue 6 Sustainability, Vol 12, Iss 6, p 2272 (2020) |
| ISSN: | 2071-1050 |
| DOI: | 10.3390/su12062272 |
| Popis: | Lean manufacturing is one of the most popular improvement agents in the pursuit of perfection. However, in today&rsquo s complex and dynamic manufacturing environments, lean tools are facing an inevitable death. Industry 4.0 can be integrated with lean tools to avoid their end. Therefore, the primary purpose of this paper is to introduce an Industry 4.0-based lean framework called dynamic value stream mapping (DVSM) to digitalize lean manufacturing through the integration of lean tools and Industry 4.0 technologies. DVSM with its powerful features is proposed to be the smart IT platform that can sustain lean tools and keep them alive and effective. This paper specifically tackles the scheduling and dispatching in today&rsquo s lean manufacturing environments, where the aim of this research is developing a smart lean-based production scheduling and dispatching model to achieve the lean target through optimizing the flow along the VSM and minimizing the manufacturing lead time. The developed model, called the real-time scheduling and dispatching module (RT-SDM), runs on DVSM. The RT-SDM is represented through a mathematical model using mixed integer programming. Part of the testing and verification process, a simplified IT-based software, has been developed and applied on a smart factory lab. |
| Databáze: | OpenAIRE |
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