Edge finishing of large turbine casings using defined multi-edge and abrasive tools in automated cells

Autor: Mikel Gonzalez, Mikel Esparta, Adrián Rodríguez, L. Norberto López de Lacalle, Octavio Pereira
Rok vydání: 2021
Předmět:
Zdroj: The International Journal of Advanced Manufacturing Technology. 124:3149-3159
ISSN: 1433-3015
0268-3768
DOI: 10.1007/s00170-021-08087-y
Popis: Automate finishing processes is a global challenge in several industrial sectors. Concretely, when dealing with aero-engine components, only simple finishing processes are automated nowadays. Most of the high-added value components manufactured are finished hand working, using deburring and polishing manual techniques. The driver of the proposed work is to achieve the necessary knowledge to introduce in a production line a complete finishing process for automated robotic deburring applications with low machinability materials (Inconel 718 in this case-study) on aero-engine casings with complex geometries: extruded casting bosses, internal features, etc. For this purpose, a three-step methodology is presented and analysed, providing a feasible workflow combining visual inspection for part positioning and edge location, with multi-edge solid tools and flexible abrasive tools to automate finishing operations, taking into account all process singularities. Results show that, using correct techniques, processes and parameters, an automated finishing process reducing operating time can be implemented in production lines. Thanks are addressed to the HAZITEK program from the Department of Economic Development and Infrastructures of the Basque Government and from FEDER founds, related to the project with acronym FAKTORIA. Authors are also grateful to the Basque government group IT IT1337-19. Finally, thanks are owed to the Ministry of Mineco REF DPI2016-74845-R and PID2019-109340RB-I00.
Databáze: OpenAIRE