Analysis of the Industrial Process of Producing a Hub Forging Used in Motorcar Power Transmission Systems—A Case Study
| Autor: | Mateusz Więcław, Marcin Rychlik, Marek Hawryluk, Paweł Jabłoński |
|---|---|
| Rok vydání: | 2021 |
| Předmět: |
improvement of the manufacturing process
0209 industrial biotechnology Computer science forging defects Mechanical engineering 02 engineering and technology computer.software_genre Industrial and Manufacturing Engineering Forging 020901 industrial engineering & automation Software 0203 mechanical engineering Computer Aided Design lcsh:T58.7-58.8 closed die forging Power transmission Crank business.industry Mechanical Engineering Process (computing) numerical modelling Finite element method Material flow 020303 mechanical engineering & transports Mechanics of Materials lcsh:Production capacity. Manufacturing capacity business computer |
| Zdroj: | Journal of Manufacturing and Materials Processing Volume 5 Issue 2 Journal of Manufacturing and Materials Processing, Vol 5, Iss 32, p 32 (2021) |
| ISSN: | 2504-4494 |
| DOI: | 10.3390/jmmp5020032 |
| Popis: | The article refers to an analysis of the multi-operation process of manufacturing a hub type forging used to transmit power in motorcar gear boxes, by way of die forging on a crank press. The investigations were performed in order to improve the currently realized production technology, mainly with the use of numerical simulations. Through the determination of the key parameters/quantities during forging, which are difficult to determine directly during the industrial process, an in-depth and complex analysis was performed by way of FE (Finite Element) modelling. A thermomechanical model of producing a hub forging with deformable tools was developed with the use of the Qform 9.0.9 software. For the elaboration and construction of the forging tool CAD (Computer Aided Design) models, the Catia V5R20 program was applied. The results of the performed numerical modelling made it possible to determine the material flow and the properness of the filling of impressions, as well as the temperature field distributions and plastic deformations in the forging it was also possible to detect the forging defects often observed in the industrial process. On this basis, the changes in the process were determined, which enabled an improvement of the presently realized technology and the obtaining of proper forgings, both in respect of quality and dimensions and shape. |
| Databáze: | OpenAIRE |
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