Row-level algorithm to improve real-time performance of glass tube defect detection in the production phase

Autor: Cosimo Antonio Prete, Gabriele Antonio De Vitis, Pierfrancesco Foglia
Jazyk: angličtina
Rok vydání: 2020
Předmět:
real-time performance
defect detection phase
Computer science
row level
Image processing
02 engineering and technology
production engineering computing
pharmaceuticals
Curvature
production rate
imperfect cylindrical shape
Edge detection
pharmaceutical market
quality control
automatic optical inspection
pipes
edge detection
vibrations
production batches
row-level algorithm
glass tube defect detection
production phase
pharmaceutical applications
high-quality defect detection
inspection systems
image processing
real-time inspection
production process
detection techniques
processing time
glass tube inspection
perfect tube circular shape
threshold algorithm
defect size detection
Moving average
0202 electrical engineering
electronic engineering
information engineering

Electrical and Electronic Engineering
Throughput (business)
020206 networking & telecommunications
Filter (signal processing)
Vibration
Signal Processing
020201 artificial intelligence & image processing
Computer Vision and Pattern Recognition
Algorithm
Rotation (mathematics)
Software
Popis: In the case of the glass tube for pharmaceutical applications, high-quality defect detection is made via inspection systems based on image processing. Such processing must be fast enough to guarantee real-time inspection and to meet the increasing rate and quality required by the market. Defect detection is complex due to specific problems of the production process: vibration, rotation and irregularity of the tube. All these aspects prevent the efficient use of known techniques. The authors present an algorithm that decreases the processing time of the defect detection phase. The algorithm is based on a moving average filter working at row level, that allows to minimize the effects of rotation, vibration, and irregularity of the tube. Luminosity variations due to the tube curvature are cut by the filter and a threshold algorithm can be applied. They made the evaluation considering different solutions taken from literature. The algorithm outperforms, in processing time, all these solutions with increased accuracy. Experimental measures show that the algorithm achieves a throughput gain of 2.6 times with respect to Canny. They develop also a methodology to get the best values for the algorithm parameters directly at the factory, during the change of production batches.
Databáze: OpenAIRE