Towards intelligent and sustainable production systems with a zero-defect manufacturing approach in an Industry4.0 context

Autor: Matthias Hemmje, Petter Kyösti, Mikael Sjödahl, John Lindström, Erik Lejon, Dominic Heutelbeck, Bengt Gunnarsson, Massimo Mecella, Wolfgang Birk
Jazyk: angličtina
Rok vydání: 2019
Předmět:
Systemvetenskap
informationssystem och informatik med samhällsvetenskaplig inriktning

0209 industrial biotechnology
intelligent
Process management
Computer science
Process (engineering)
media_common.quotation_subject
Information Systems
Social aspects

zero-defect manufacturing
Context (language use)
02 engineering and technology
010501 environmental sciences
01 natural sciences
Predictive maintenance
Online predictive maintenance
020901 industrial engineering & automation
Reglerteknik
Teknik och teknologier
Intelligent
Quality (business)
Continuous quality control
Industry4.0
Production
Sustainable
zero-defect manufacturing

0105 earth and related environmental sciences
General Environmental Science
media_common
online predictive maintenance
Applied Mechanics
Teknisk mekanik
Control Engineering
Sustainable
Zero Defects
continuous quality controlI
General Earth and Planetary Sciences
Engineering and Technology
production
sustainable
Sustainable production
Popis: The paper addresses intelligent and sustainable production achieved through combination and integration of online predictive maintenance, monitoring of process parameters and continuous quality control of both input materials and output from the process. This enables production systems, within both manufacturing and process industries, to move towards zero-defect manufacturing. Such a zero-defect manufacturing approach allows for earlier identification of problems or issues, which will or already negatively affect the output. The paper outlines the first part of the second cycle of an action research effort at Gestamp HardTech AB in Sweden, whose objective is to keep its position as a world-leading provider of press-hardened vehicle parts. In order to fully implement the zero-defect manufacturing approach, 4-6 action research cycles are expected to be needed in order to iteratively refine the approach. During the first cycle, various methods and solutions for some of the individual issues/problems have been conceptualized, realized and initially tested. The selected design criteria for the action research efforts were: simplicity, low cost, robustness, high-quality output and future-proofing. The result from the research in the second cycle so far is an action plan for the technical change and a set of challenges/problems which need additional investigation.
Databáze: OpenAIRE