Tool Wear and Surface Evaluation in Drilling Fly Ash Geopolymer Using HSS, HSS-Co, and HSS-TiN Cutting Tools
| Autor: | Tomasz Stachowiak, Andrei Victor Sandu, Mohd Mustafa Al Bakri Abdullah, Mohd Fathullah Ghazali, Mehmet Erdi Korkmaz, S. Garus, Muhammad Faheem Mohd Tahir, J. Gondro, Mohamed Syazwan Osman, Paweł Pietrusiewicz, Shayfull Zamree Abd Rahim |
|---|---|
| Jazyk: | angličtina |
| Rok vydání: | 2021 |
| Předmět: |
0209 industrial biotechnology
Materials science chemistry.chemical_element 02 engineering and technology Surface finish lcsh:Technology Article 020901 industrial engineering & automation ComputingMilieux_COMPUTERSANDEDUCATION Surface roughness Drill bit General Materials Science Tool wear lcsh:Microscopy lcsh:QC120-168.85 geopolymer drilling lcsh:QH201-278.5 Drill lcsh:T Metallurgy Drilling green materials 021001 nanoscience & nanotechnology Geopolymer chemistry lcsh:TA1-2040 geopolymer machining lcsh:Descriptive and experimental mechanics lcsh:Electrical engineering. Electronics. Nuclear engineering lcsh:Engineering (General). Civil engineering (General) 0210 nano-technology Tin lcsh:TK1-9971 |
| Zdroj: | Materials Volume 14 Issue 7 Materials, Vol 14, Iss 1628, p 1628 (2021) |
| ISSN: | 1996-1944 |
| Popis: | This paper reports on the potential use of geopolymer in the drilling process, with respect to tool wear and surface roughness. The objectives of this research are to analyze the tool life of three different economy-grade drill bit uncoated high-speed steel (HSS), HSS coated with TiN (HSS-TiN), and HSS-cobalt (HSS-Co) in the drilling of geopolymer and to investigate the effect of spindle speed towards the tool life and surface roughness. It was found that, based on the range of parameters set in this experiment, the spindle speed is directly proportional to the tool wear and inversely proportional to surface roughness. It was also observed that HSS-Co produced the lowest value of surface roughness compared to HSS-TiN and uncoated HSS and therefore is the most favorable tool to be used for drilling the material. For HSS, HSS coated with TiN, and HSS-Co, only the drilling with the spindle speed of 100 rpm was able to drill 15 holes without surpassing the maximum tool wear of 0.10 mm. HSS-Co exhibits the greatest tool life by showing the lowest value of flank wear and produce a better surface finish to the sample by a low value of surface roughness value (Ra). This finding explains that geopolymer is possible to be drilled, and therefore, ranges of cutting tools and parameters suggested can be a guideline for researchers and manufacturers to drill geopolymer for further applications. |
| Databáze: | OpenAIRE |
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