A data-driven-based industrial refrigeration optimization method considering demand forecasting

Autor: Juan Antonio Ortega, Josep Cirera, Daniel Zurita, Jesus A. Carino
Přispěvatelé: Universitat Politècnica de Catalunya. Doctorat en Enginyeria Electrònica, Universitat Politècnica de Catalunya. Departament d'Enginyeria Electrònica, Universitat Politècnica de Catalunya. MCIA - Motion Control and Industrial Applications Research Group
Rok vydání: 2020
Předmět:
Artificial intelligence
Computer science
020209 energy
self-organizing maps
Bioengineering
02 engineering and technology
lcsh:Chemical technology
Data-driven
lcsh:Chemistry
multi-layer perceptron
Partial load ratio
Control de processos
0202 electrical engineering
electronic engineering
information engineering

Chemical Engineering (miscellaneous)
lcsh:TP1-1185
energy efficiency
Self-organizing maps
Process Chemistry and Technology
Intel·ligència artificial
Process (computing)
Refrigeration
Multi-layer perceptron
Demand forecasting
Optimal control
Reliability engineering
partial load ratio
Energy efficiency
lcsh:QD1-999
compressors
Multilayer perceptron
refrigeration systems
Industrial process modelling
data-driven
industrial process modelling
Refrigeration systems
Process control
020201 artificial intelligence & image processing
Informàtica::Intel·ligència artificial [Àrees temàtiques de la UPC]
Gas compressor
Efficient energy use
Compressors
Zdroj: UPCommons. Portal del coneixement obert de la UPC
Universitat Politècnica de Catalunya (UPC)
Processes
Volume 8
Issue 5
Processes, Vol 8, Iss 617, p 617 (2020)
Popis: One of the main concerns of industry is energy efficiency, in which the paradigm of Industry 4.0 opens new possibilities by facing optimization approaches using data-driven methodologies. In this regard, increasing the efficiency of industrial refrigeration systems is an important challenge, since this type of process consume a huge amount of electricity that can be reduced with an optimal compressor configuration. In this paper, a novel data-driven methodology is presented, which employs self-organizing maps (SOM) and multi-layer perceptron (MLP) to deal with the (PLR) issue of refrigeration systems. The proposed methodology takes into account the variables that influence the system performance to develop a discrete model of the operating conditions. The aforementioned model is used to find the best PLR of the compressors for each operating condition of the system. Furthermore, to overcome the limitations of the historical performance, various scenarios are artificially created to find near-optimal PLR setpoints in each operation condition. Finally, the proposed method employs a forecasting strategy to manage the compressor switching situations. Thus, undesirable starts and stops of the machine are avoided, preserving its remaining useful life and being more efficient. An experimental validation in a real industrial system is performed in order to validate the suitability and the performance of the methodology. The proposed methodology improves refrigeration system efficiency up to 8%, depending on the operating conditions. The results obtained validates the feasibility of applying data-driven techniques for the optimal control of refrigeration system compressors to increase its efficiency. The authors would like to thank the support of Corporación Alimentaria Guissona S.A. for providing access to their refrigeration system dataset and their expert advice.
Databáze: OpenAIRE