Fundamentals of Force-Controlled Friction Riveting: Part II—Joint Global Mechanical Performance and Energy Efficiency
Autor: | Pedro Vilaça, Lucian Attila Blaga, Sergio T. Amancio-Filho, Jorge F. dos Santos, Gonçalo Pina Cipriano |
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Rok vydání: | 2018 |
Předmět: |
Work (thermodynamics)
Materials science Central composite design joining friction 02 engineering and technology lcsh:Technology 01 natural sciences Article Forging 0103 physical sciences Range (statistics) Rivet General Materials Science riveting ta216 lcsh:Microscopy Joint (geology) ddc:620.11 response surface lcsh:QC120-168.85 010302 applied physics lcsh:QH201-278.5 lcsh:T business.industry Structural engineering 021001 nanoscience & nanotechnology lcsh:TA1-2040 lcsh:Descriptive and experimental mechanics lcsh:Electrical engineering. Electronics. Nuclear engineering lcsh:Engineering (General). Civil engineering (General) 0210 nano-technology business hybrid structures lcsh:TK1-9971 Energy (signal processing) Efficient energy use |
Zdroj: | Materials, Vol 11, Iss 12, p 2489 (2018) Materials Volume 11 Issue 12 Cipriano, G.P.; Blaga, L.A.; dos Santos, J.F.; Vilaca, P.; Amancio-Filho, S.T.: Fundamentals of Force-Controlled Friction Riveting: Part II-Joint Global Mechanical Performance and Energy Efficiency. In: Materials. Vol. 11 (2019) 12, 2489. (DOI: /10.3390/ma11122489) |
ISSN: | 1996-1944 |
DOI: | 10.3390/ma11122489 |
Popis: | The present work investigates the correlation between energy efficiency and global mechanical performance of hybrid aluminum alloy AA2024 (polyetherimide joints), produced by force-controlled friction riveting. The combinations of parameters followed a central composite design of experiments. Joint formation was correlated with mechanical performance via a volumetric ratio (0.28&ndash 0.66 a.u.), with a proposed improvement yielding higher accuracy. Global mechanical performance and ultimate tensile force varied considerably across the range of parameters (1096&ndash 9668 N). An energy efficiency threshold was established at 90 J, until which, energy input displayed good linear correlations with volumetric ratio and mechanical performance (R-sq of 0.87 and 0.86, respectively). Additional energy did not significantly contribute toward increasing mechanical performance. Friction parameters (i.e., force and time) displayed the most significant contributions to mechanical performance (32.0% and 21.4%, respectively), given their effects on heat development. For the investigated ranges, forging parameters did not have a significant contribution. A correlation between friction parameters was established to maximize mechanical response while minimizing energy usage. The knowledge from Parts I and II of this investigation allows the production of friction riveted connections in an energy efficient manner and control optimization approach, introduced for the first time in friction riveting. |
Databáze: | OpenAIRE |
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