ANALYSIS OF SURFACE ROUGHNESS MILLED OF STEEL AISI 1045 USING X-BAR AND R CONTROL CHART
| Autor: | Emerson José de Paiva, Leonardo Geraldo Leite, Sandra Miranda Neves, Tarcisio Gonçalves Brito, Ítalo de Abreu Gonçalves, Carlos Henrique de Oliveira |
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| Rok vydání: | 2020 |
| Předmět: |
0209 industrial biotechnology
Materials science Design of experiments Metallurgy 02 engineering and technology Surface finish Statistical process control 01 natural sciences Titanium nitride 010104 statistics & probability chemistry.chemical_compound 020901 industrial engineering & automation Machining chemistry End Milling Control Chart Roughness Design of Experiments Surface roughness 0101 mathematics Cutting fluid Tool wear |
| Zdroj: | International Journal of Engineering Technologies and Management Research. 5:15-23 |
| ISSN: | 2454-1907 |
| DOI: | 10.29121/ijetmr.v5.i6.2018.242 |
| Popis: | The steel milling AISI 1045 has been gaining prominence in industry in recent years as it allows machined parts to be obtained with low-cost inserts. However, to ensure the final product quality, it is important that the milling for machining procedure be well planned in order to the cutters have their wear minimized in the process, as well as a considerable productivity rate with a zero occurrence of reworked parts or scraps. Thus, this paper presents a study about the quality of the machined surface on the end milling process of AISI 1045 steel using titanium nitride (TiN) coated carbide inserts, optimized for a combined design, using Design of Experiments (DOE). Statistical Process Control (SPC) is applied to analyze the process variations using X-bar and R control charts. The objective of this study is to identify the optimal combination of the input setup such as cutting speed (Vc), feed per tooth (fZ), work penetration (ae) and machining depth (ap) that is capable of minimize the process variation. The response measured is the roughness parameter Ra, observed under the influence of cutting fluid, tool wear, concentration and flow of the cutting fluid as noise. The obtained result was the stability of the Ra roughness for the AISI 1045 steel in end milling process, which is not influenced by noise variables due to Robust Parameter Design used in this study |
| Databáze: | OpenAIRE |
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