Smart Cyber-Physical Manufacturing: Extended and Real-Time Optimization of Logistics Resources in Matrix Production

Autor: Béla Illés, Faiza Manzoor, Tamás Bányai, Ágota Bányai, Norge Isaias Coello Machado, Péter Tamás, Elke Glistau
Rok vydání: 2019
Předmět:
assembly
matrix production
0209 industrial biotechnology
Optimization problem
Computer science
Scheduling (production processes)
Context (language use)
emission reduction
02 engineering and technology
lcsh:Technology
sustainable in-plant supply
lcsh:Chemistry
020901 industrial engineering & automation
digital twin technology
floral pollination algorithm
0202 electrical engineering
electronic engineering
information engineering

Production (economics)
General Materials Science
lcsh:QH301-705.5
Instrumentation
Fluid Flow and Transfer Processes
lcsh:T
Process Chemistry and Technology
General Engineering
Cyber-physical system
Grid
Industrial engineering
lcsh:QC1-999
Computer Science Applications
lcsh:Biology (General)
lcsh:QD1-999
lcsh:TA1-2040
black hole optimization
020201 artificial intelligence & image processing
Routing (electronic design automation)
lcsh:Engineering (General). Civil engineering (General)
Heuristics
lcsh:Physics
clustering
Zdroj: Applied Sciences
Volume 9
Issue 7
Applied Sciences, Vol 9, Iss 7, p 1287 (2019)
ISSN: 2076-3417
DOI: 10.3390/app9071287
Popis: In the context of Industry 4.0, the matrix production concept represents revolutionary solutions from a technological and logistics point of view. In a matrix production system, flexible, configurable production and assembly cells are arranged in a grid layout, and the in-plant supply is based on autonomous vehicles. Adaptable and flexible material handling solutions are required to perform the dynamically changing supply-demands of standardized and categorized manufacturing and assembly cells. Within the frame of this paper, the authors describe the in-plant supply process of matrix production and the optimization potential in these processes. After a systematic literature review, this paper introduces the structure of matrix production as a cyber-physical system focusing on logistics aspects. A mathematical model of this in-plant supply process is described including extended and real-time optimization from routing, assignment, and scheduling points of view. The optimization problem described in the model is an NP-hard problem. There are no known efficient analytical methods to find the best solution for this kind of problem
therefore, we use heuristics to find a suitable solution for the above-described problem. Next, a sequential black hole&ndash
floral pollination heuristic algorithm is described. The scenario analysis, which focuses on the clustering and routing aspects of supply demands in a matrix production system, validates the model and evaluates its performance to increase cost-efficiency and warrants environmental awareness of the in-plant supply in matrix production.
Databáze: OpenAIRE