A Flow-Dependent Fiber Orientation Model

Autor: Argha Protim Dey, Susanne K. Kugler, Sandra Saad, Tim A. Osswald, Camilo Cruz, Armin Kech
Rok vydání: 2020
Předmět:
Zdroj: Journal of Composites Science, Vol 4, Iss 96, p 96 (2020)
Journal of Composites Science; Volume 4; Issue 3; Pages: 96
ISSN: 2504-477X
DOI: 10.3390/jcs4030096
Popis: The mechanical performance of fiber reinforced polymers is dependent on the process-induced fiber orientation. In this work, we focus on the prediction of the fiber orientation in an injection-molded short fiber reinforced thermoplastic part using an original multi-scale modeling approach. A particle-based model developed for shear flows is extended to elongational flows. This mechanistic model for elongational flows is validated using an experiment, which was conducted for a long fiber reinforced polymer. The influence of several fiber descriptors and fluid viscosity on fiber orientation under elongational flow is studied at the micro-scale. Based on this sensitivity analysis, a common parameter set for a continuum-based fiber orientation macroscopic model is defined under elongational flow. We then develop a novel flow-dependent macroscopic fiber orientation, which takes into consideration the effect of both elongational and shear flow on the fiber orientation evolution during the filling of a mold cavity. The model is objective and shows better performance in comparison to state-of-the-art fiber orientation models when compared to μCT-based fiber orientation measurements for several industrial parts. The model is implemented using the simulation software Autodesk Moldflow Insight Scandium® 2019.
Databáze: OpenAIRE