Performance of Ceramic-Metal Composites as Potential Tool Materials for Friction Stir Welding of Aluminium, Copper and Stainless Steel

Autor: Marek Tarraste, Mart Viljus, Jakob Kübarsepp, Märt Kolnes, Mart Kolnes, Fjodor Sergejev
Jazyk: angličtina
Rok vydání: 2020
Předmět:
Materials science
adhesive wear
chemistry.chemical_element
02 engineering and technology
engineering.material
lcsh:Technology
Article
Carbide
0203 mechanical engineering
Aluminium
Powder metallurgy
Aluminium alloy
Friction stir welding
General Materials Science
Austenitic stainless steel
Composite material
lcsh:Microscopy
cermet
lcsh:QC120-168.85
diffusion-controlled wear
Cutting tool
lcsh:QH201-278.5
lcsh:T
Cermet
021001 nanoscience & nanotechnology
020303 mechanical engineering & transports
chemistry
lcsh:TA1-2040
visual_art
visual_art.visual_art_medium
engineering
lcsh:Descriptive and experimental mechanics
lcsh:Electrical engineering. Electronics. Nuclear engineering
0210 nano-technology
friction stir welding
lcsh:Engineering (General). Civil engineering (General)
lcsh:TK1-9971
hardmetal
Zdroj: Materials, Vol 13, Iss 1994, p 1994 (2020)
Materials
Volume 13
Issue 8
ISSN: 1996-1944
Popis: The aim of the research was to disclose the performance of ceramic-metal composites, in particular TiC-based cermets and WC-Co hardmetals, as tool materials for friction stir welding (FSW) of aluminium alloys, stainless steels and copper. The model tests were used to study the wear of tools during cutting of metallic workpiece materials. The primary focus was on the performance and degradation mechanism of tool materials during testing under conditions simulating the FSW process, in particular the welding process temperature. Carbide composites were produced using a common press-and-sinter powder metallurgy technique. The model tests were performed on a universal lathe at the cutting speeds enabling cutting temperatures comparable the temperatures of the FSW of aluminium alloys, stainless steels and pure copper. The wear rate of tools was evaluated as the shortening of the length of the cutting tool nose tip and reaction diffusion tests were performed for better understanding of the diffusion-controlled processes during tool degradation (wear). It was concluded that cermets, in particular TiC-NiMo with 75–80 wt.% TiC, show the highest performance in tests with counterparts from aluminium alloy and austenitic stainless steel. On the other hand, in the model tests with copper workpiece, WC-Co hardmetals, in particular composites with 90–94 wt.% WC, outperform most of TiC-based cermet, including TiC-NiMo. Tools from ceramic-metal composites wear most commonly by mechanisms based on adhesion and diffusion.
Databáze: OpenAIRE