A high-performance 640-kW 10.000-rpm Halbach-array PM slotless motor with active magnetic bearings. Part II: Manufacturing and testing

Autor: Alberto Tessarolo, F. Luise, F. Agnolet, M. Scalabrin, P. Raffin, Stefano Pieri
Přispěvatelé: IEEE, Luise, F., Tessarolo, Alberto, Agnolet, F., Pieri, S., Scalabrin, M., Raffin, P.
Rok vydání: 2014
Předmět:
converter supply
high speed motors
Electric motor
cost reduction
gas industry
machine testing
magnetic bearings
manufacturing processes
permanent magnet motors
research and development
turbomachinery
Halbach-array PM slotless motor
active magnetic bearing
converter supply
efficiency 98 percent
electric machine supplier
gas industry expansion
industrial R&D project
manufacturing process
motor efficiency target
optimization design
performance target
permanent magnet motor
power 640 kW
production cost reduction
prototype testing
turbomachinery-coupled high-speed electric motor
Manufacturing
Permanent magnet motors
Prototypes
Stator windings
Temperature measurement
Testing
Halbach array permanent magnet rotor
high efficiency motors
high speed motors
magnetic bearings
oil and gas industry
slotless stator design

Engineering
business.product_category
power 640 kW
permanent magnet motor
Testing
oil and gas industry
Permanent magnet motors
Magnetic bearing
optimization design
gas industry expansion
motor efficiency target
AC motor
Automotive engineering
research and development
industrial R&D project
high efficiency motors
Halbach array permanent magnet rotor
electric machine supplier
Reliability (semiconductor)
prototype testing
Prototypes
slotless stator design
Halbach-array PM slotless motor
gas industry
turbomachinery
production cost reduction
Electric machine
Temperature measurement
Manufacturing process
business.industry
Production cost
turbomachinery-coupled high-speed electric motor
magnetic bearings
active magnetic bearing
performance target
manufacturing processes
Manufacturing
Halbach array
manufacturing process
cost reduction
machine testing
efficiency 98 percent
business
Stator windings
Zdroj: 2014 International Symposium on Power Electronics, Electrical Drives, Automation and Motion.
DOI: 10.1109/speedam.2014.6871945
Popis: The ongoing gas industry expansion calls for quick and strong advances in turbomachinery-coupled highspeed electric motors. Very high efficiency, dynamic performance and reliability are among the main requirements to be met at competitive costs by electric machine suppliers. This paper reports on an industrial R&D project aimed at finding the best compromise between performance targets and production cost reduction through the realization of a 640-kW 10.000-rpm PM motor prototype. The preliminary and optimization design of the motor have been covered in a companion paper (Part I). Here the manufacturing and testing of the prototype are covered. The main technology challenges encountered throughout the manufacturing process are addressed. Furthermore, the paper reports on the testing campaign conducted on the motor under converter supply and in different load and speed conditions. The prototype testing was successful and proved the possibility to reach and exceed a 98% motor efficiency target with affordable costs and available technologies.
Databáze: OpenAIRE