Thixoforming and Rheo-Die-Casting of A356/SiC Composite
| Autor: | Phuriphut Saenpong, Sukangkana Talangkun, Charinrat Potisawang |
|---|---|
| Jazyk: | angličtina |
| Rok vydání: | 2020 |
| Předmět: |
lcsh:TN1-997
business.product_category Materials science Composite number Alloy 02 engineering and technology engineering.material 01 natural sciences rheo-die-casting chemistry.chemical_compound thixoforming 0103 physical sciences Silicon carbide General Materials Science Composite material lcsh:Mining engineering. Metallurgy 010302 applied physics Metals and Alloys 021001 nanoscience & nanotechnology Microstructure Die casting Shear rate chemistry a356/sic composite Slurry engineering Die (manufacturing) 0210 nano-technology business |
| Zdroj: | Metals, Vol 10, Iss 2, p 251 (2020) Metals Volume 10 Issue 2 |
| ISSN: | 2075-4701 |
| Popis: | This research investigated the rheo-die-casting process and the production of an A356/ silicon carbide (SiC) composite by a thixoforming. The composite contained 15 percent by weight SiC particles of around 15&ndash 37 µ m in size as the reinforcing phase. The composite feedstock was produced by semi-solid stir-casting, where pretreated SiC powder was gradually added into the A356 alloy melt to form a continuously stirred slurry composite melt, which was then cast in a steel mold. For thixoforming, the feedstock was reheated to 583 ° C (approximately 0.4 fraction liquid), and its viscosity was reduced with shear rate, implying that A356/SiC exhibits shear thinning or non-Newtonian behavior. This is caused by the characteristic billet structure obtained having relatively globular grains that accommodate the flow of the semisolid composite. In the rheo-die-casting process, the A356/SiC feedstock was re-melted at 610&ndash 615 ° C (approximately 0.8&ndash 0.9 fraction liquid) prior to die-casting and the resulting slurry was injected into a die with injection speeds of 3 and 4 m/s and pressures of 11 and 12 MPa, respectively. Two work-pieces of 16 × 15.6 × 205 mm3 were produced in one shot, and the resulting samples were subjected to T6 solution treatment at 540 ° C for 1 h, quenched, and aged at 135 ° C for 12 h. The results show that both low speed and low pressure rheo-die-cast samples exhibit uneven filling at the end of the part, whilst both high pressure and high speed promote more uniform distribution of SiC particles throughout the part length. In the as-rheo-cast condition, the maximum hardness value is 82.16 HB, obtained from a rheo-cast sample cast at a speed of 4 m/s with a die pressure of 12 MPa. |
| Databáze: | OpenAIRE |
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