Proposed Methodology for Optimizing Grooving Operations of Ferrous Sintered Material

Autor: Daniel Play, Laurent Deshayes, Jean-Francois Rigal
Přispěvatelé: Laboratoire de Mécanique des Contacts et des Structures [Villeurbanne] (LaMCoS), Institut National des Sciences Appliquées de Lyon (INSA Lyon), Université de Lyon-Institut National des Sciences Appliquées (INSA)-Université de Lyon-Institut National des Sciences Appliquées (INSA)-Centre National de la Recherche Scientifique (CNRS), Mécanique multiphysique pour les matériaux et les procédés (MULTIMAP), Université de Lyon-Institut National des Sciences Appliquées (INSA)-Université de Lyon-Institut National des Sciences Appliquées (INSA)-Centre National de la Recherche Scientifique (CNRS)-Institut National des Sciences Appliquées de Lyon (INSA Lyon), Université de Lyon-Institut National des Sciences Appliquées (INSA), Lamcos, Mse
Rok vydání: 2006
Předmět:
wear
Materials science
business.product_category
Machinability
Mechanical engineering
[PHYS.MECA.SOLID]Physics [physics]/Mechanics [physics]/Mechanics of the solides [physics.class-ph]
Industrial and Manufacturing Engineering
Machining
Powder metallurgy
[SPI.MECA.SOLID] Engineering Sciences [physics]/Mechanics [physics.med-ph]/Solid mechanics [physics.class-ph]
couple workpiece-tool
Tool wear
cutting
[SPI.MECA.SOLID]Engineering Sciences [physics]/Mechanics [physics.med-ph]/Mechanics of the solides [physics.class-ph]
ComputingMilieux_MISCELLANEOUS
[PHYS.MECA.SOLID] Physics [physics]/Mechanics [physics]/Solid mechanics [physics.class-ph]
business.industry
Mechanical Engineering
Metallurgy
sintered steels
surface integrity
New product development
business
Engineering design process
Sprocket
Surface integrity
Zdroj: Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, SAGE Publications, 2006, 220, pp.555-569
ISSN: 2041-2975
0954-4054
DOI: 10.1243/095440505x32959
Popis: Nowadays, powder metallurgy technology is increasingly used for the production of components with complex prismatic geometries. On account of the sintering process, machining operations have to be used for obtaining the final workpiece. Cutting operations are the limitation processes for sintered product owing to the weak machinability of sintered materials. Design has to consider such limitations early in the product development for reducing cost and enabling powder technology to compete with other technologies. This goal can be achieved only if cutting operations are well optimized through a unified methodology. In this paper, ‘couple workpiece-tool’ (CWT) methodology is used to optimize the machining of sintered steels. The study case used in this paper consists in determining optimal cutting conditions for an external grooving operation on sintered tooth sprockets on the basis of results obtained with continuous grooving operations. The influence of cutting parameters on machined surface and quality indices of the process, such as burr height, tool wear, and surface integrity, is studied. Results, based on experiments, are used to propose recommendations and new criteria to consider in CWT methodology for intermittent and continuous cutting of sintered steels.
Databáze: OpenAIRE