Systematic Design of a Graphene Ink Formulation for Aerosol Jet Printing

Autor: Livio Gamba, Zachary T. Johnson, Jackie Atterberg, Santiago Diaz-Arauzo, Julia R. Downing, Jonathan C. Claussen, Mark C. Hersam, Ethan B. Secor
Rok vydání: 2023
Předmět:
Zdroj: ACS Applied Materials & Interfaces. 15:3325-3335
ISSN: 1944-8252
1944-8244
DOI: 10.1021/acsami.2c18838
Popis: Aerosol jet printing is a noncontact, digital, additive manufacturing technique compatible with a wide variety of functional materials. Although promising, development of new materials and devices using this technique remains hindered by limited rational ink formulation, with most recent studies focused on device demonstration rather than foundational process science. In the present work, a systematic approach to formulating a polymer-stabilized graphene ink is reported, which considers the effect of solvent composition on dispersion, rheology, wetting, drying, and phase separation characteristics that drive process outcomes. It was found that a four-component solvent mixture composed of isobutyl acetate, diglyme, dihydrolevoglucosenone, and glycerol supported efficient ink atomization and controlled in-line drying to reduce overspray and wetting instabilities while maintaining high resolution and electrical conductivity, thus overcoming a trade-off in deposition rate and resolution common to aerosol jet printing. Biochemical sensors were printed for amperometric detection of the pesticide parathion, exhibiting a detection limit of 732 nM and a sensitivity of 34 nA μM
Databáze: OpenAIRE