Preparation of hierarchical HZSM-5 zeolites with combined desilication with NaAlO2/tetrapropylammonium hydroxide and acid modification for converting methanol to propylene
Autor: | Fereydoon Yaripour, Jafar Towfighi Darian, Fatemeh Gorzin, Seyyed Mohammad Mousavi |
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Rok vydání: | 2018 |
Předmět: |
Ethylene
Sodium aluminate Chemistry General Chemical Engineering Hydrochloric acid 02 engineering and technology General Chemistry Microporous material 010402 general chemistry 021001 nanoscience & nanotechnology 01 natural sciences 0104 chemical sciences Catalysis chemistry.chemical_compound Hydroxide Methanol 0210 nano-technology Porosity Nuclear chemistry |
Zdroj: | RSC Advances. 8:41131-41142 |
ISSN: | 2046-2069 |
Popis: | In the present work, mesoporosity is introduced into highly siliceous HZSM-5 zeolites (SiO2/Al2O3 = 400) by a two-step path including desilication using NaAlO2 and TPAOH (tetrapropylammonium hydroxide) mixtures, followed by acid washing treatment. The physicochemical properties of conventional microporous HZSM-5 and all treated samples were characterized by ICP-OES, XRD, FE-SEM, BET and NH3-TPD methods. The catalytic performance of the HZSM-5 samples was determined in methanol to propylene conversion reaction at 460 °C and methanol WHSV of 0.9 h−1 using feed containing 50 wt% methanol in water. The results showed that the porosity of the desilicated samples has been mainly blocked by sodium aluminate derived deposits and silicon-containing debris. After a subsequent acid washing step with hydrochloric acid, the blocking species were removed which resulted in improving the mesoporosity generated in the desilication step. It was found that alkaline-acid treatment in a NaAlO2/TPAOH solution with TPAOH/(NaAlO2 + TPAOH) = 0.4 followed by acid washing, leads to the formation of narrow and uniform mesoporosity without severely destroying the crystal structure. Also, it exhibits higher selectivities to propylene (37.7 vs. 30.7%) and total butylenes (21.2 vs. 16.1%), propylene to ethylene ratio (4.0 vs. 2.7), as well as total light olefins (68.4 vs. 57.9%) compared to the parent catalyst, while its selectivities to C1–C4 alkanes (9.6 vs. 13.7%) and heavy hydrocarbons (13.8 vs. 28.4%) are relatively lower. The lifetime of the optimum alkaline-acid treated sample (640 h) showed a significant increase compared to that of the parent catalyst (425 h). The results exhibited that desilication process leads to a considerable mesoporosity development, while acid washing treatment mostly influences on the catalyst acidity. Therefore, the combination of the alkaline-acid treatment leads to hierarchical HZSM-5 catalyst formation with tailored pore architecture and surface acidic properties. |
Databáze: | OpenAIRE |
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