Study on the inconsistency in mechanical properties of 2219 aluminium alloy TIG-welded joints

Autor: Jianling Song, Yue Zhao, Meng Danyang, Zhongping Zhang, Xianli Liu, Dengkui Zhang, Guoqing Wang, Quan Li, Aiping Wu
Rok vydání: 2019
Předmět:
Zdroj: Journal of Alloys and Compounds. 777:1044-1053
ISSN: 0925-8388
DOI: 10.1016/j.jallcom.2018.10.182
Popis: The strength and plasticity of 2219 aluminium alloy tungsten inert gas (TIG)-welded joints are inconsistent, which can compromise the safety of products. Both numerical simulation and experimental methods are used to study why the mechanical properties show a significant variation among 2219 aluminium alloy TIG-welded joints; the reasons can be summarized as involving geometric factors and metallurgical factors. Changes in the front weld width, the penetration depth of the capping weld, and other geometric parameters can have different effects on joints' mechanical properties. Three types of metallurgical factors can negatively affect joints' mechanical properties: i) unfavourable eutectic structure (the presence of coarsened eutectic particles and a thickened grain boundary eutectic structure in the crack initiation region of C10S+C10S welded joints; and the appearance of a continuously elongated eutectic structure close to the fusion line near the crack initiation region of C10S+CYS-welded joints); ii) significant segregation in the weld zone (WZ); and iii) decreased microhardness values in the partially melted zone (PMZ) and in the WZ. Two methods can be adopted to improve the joints' mechanical properties: i) The shapes of the welded joints can be optimized by adjusting the welding process parameters. One example is decreasing the penetration depth of the capping weld by decreasing the welding current and gas flow rate during the second pass. ii) The degree of segregation in the WZ and PMZ can be reduced by properly adjusting the welding heat input and wire feeding speed.
Databáze: OpenAIRE