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Objectives/Scope The benefits of real-time estimation of the cool down time of Subsea Production System (SPS) to prevent formation of hydrates are shown on a real oil and gas facility. The innovative tool developed is based on an integrated approach, which embeds a proxy model of SPS and hydrate curves, exploiting real-time field data from the Eni Digital Oil Field (eDOF, an OSIsoft PI based application developed and managed by Eni) to continuously estimate the cool down time before hydrates are formed during the shutdown. Methods, Procedures, Process The Asset value optimization and the Asset integrity of hydrocarbon production systems are complex and multi-disciplinary tasks in the oil and gas industry, due to the high number of variables and their synergy. An accurate physical model of SPS is built and, then, used to develop a proxy model, which integrates hydrate curves at different MeOH concentration, being able to estimate in real time the cool down time of SPS during the shutdown exploiting data from subsea transmitters made available by eDOF in order to prevent formation of hydrates. The tool is also integrated with a user-friendly interface, making all relevant information readily available to the operators on field. Results, Observations, Conclusions The integrated approach provides a continues estimation of cool down time based on real time field data (eDOF) in order to prevent formation of hydrates and activate preservation actions. An accurate physical model of SPS is built on a real business case using Olga software and cool down curves simulated considering different operating shutdown scenarios. Hydrate curves of the considered production fluid are also simulated at different MeOH concentration using PVTsim NOVA software. Off-line simulated curves are then implemented as numerical tables combined with eDOF data by an Eni developed fast executing proxy model to produce estimated cool down time before hydrates are formed. A graphic representation of SPS behavior and its cool down time estimation during shutdown are displayed and ready to use by the operators on field in support of the operations, saving cost and time. Novel/Additive Information The benefits of real time estimation of the cool down time of SPS to prevent hydrates formation are shown in terms of saving of time and cost during the shutdown operations on a real case application. This integrated approach allows to rely on a continue, automatic and acceptably accurate estimate of the available time before hydrates are formed in SPS, including the possibility to be further developed for cases where subsea transmitters are not available or extended to other flow assurance issues. |
