Taguchi Optimization of Wear Resistance of CrN Coatings Deposited on WC Substrates Using High-Power Impulse Magnetron Sputtering Technology and Application to High-Speed Micro-Drilling

Autor: Y.L. Su, S. T. Chung, W.H. Kao
Rok vydání: 2021
Předmět:
Zdroj: Journal of Materials Engineering and Performance. 30:6243-6257
ISSN: 1544-1024
1059-9495
Popis: Chromium nitride (CrN) coatings were deposited on tungsten carbide (WC) substrates using a high-power impulse magnetron sputtering (HiPIMS) system. The deposition parameters were optimized using the robust Taguchi design method. It was shown that the optimal wear resistance was obtained using a substrate bias of − 80 V, a pulse current of 250 A, a N2/Ar ratio of 30/50, and a pulse duration of 200 μs. The resulting coating not only had an excellent wear resistance, but also showed a high hardness (41.2 GPa) and a superior adhesion strength (Lc >100 N). The coating was deposited on WC-fluted micro-drills and used in a series of high-speed PCB through-hole drilling tests. It was found that the coating improved the lifetime of the micro-drill by a factor of at least two times compared to that of an uncoated drill.
Databáze: OpenAIRE