Foam processing and cellular structure of polypropylene/clay nanocomposites

Autor: Pralay Maiti, Hirotaka Okamoto, Arimitsu Usuki, Naoki Hasegawa, Tadao Kotaka, Mitsuko Takada, Masami Okamoto, Pham Hoai Nam, Takashi Nakayama, Masahiro Ohshima
Rok vydání: 2002
Předmět:
Zdroj: Polymer Engineering & Science. 42:1907-1918
ISSN: 1548-2634
0032-3888
DOI: 10.1002/pen.11083
Popis: Polypropylene (PP)/clay nanocomposites (PPCNs) were autoclave-foamed in a batch process. Foaming was performed using supercritical CO 2 at 10 MPa, within the temperature range from 130.6°C to 143.4°C, i.e., below the melting temperature of either PPCNs or maleic anhydride-modified PP (PP-MA) matrix without clay. The foamed PP-MA and PPCN2 (prepared at 130.6°C and containing 2 wt% clay) show closed cell structures with pentagonal and/or hexagonal faces, while foams of PPCN4 and PPCN7.5 (prepared at 143.4°C, 4 and 7.5 wt% clay) had spherical cells. Scanning electron microscopy confirmed that foamed PPCNs had high cell density of 10 7 -10 8 cells/mL, cell sizes in the range of 30-120 μm, cell wall thicknesses of 5-15 μm, and low densities of 0.05-0.3 g/mL. Interestingly, transmission electron microscopic observations of the PPCNs' cell structure showed biaxial flow-induced alignment of clay particles along the cell boundary. In this paper, the correlation between foam structure and rheological properties of the PPCNs is also discussed.
Databáze: OpenAIRE