Comprehensive investigation into the dissimilar friction stir welding of Al 2024 to St37

Autor: Amir Jafari Bolghari, Amir Mostafapour, Amir Chamanara, Hasan Mohammadzadeh Jamalian
Rok vydání: 2017
Předmět:
Zdroj: The International Journal of Advanced Manufacturing Technology. 93:3599-3613
ISSN: 1433-3015
0268-3768
Popis: In the present work, feasibility study on dissimilar friction stir welding (FSW) of immiscible materials of St37 and Al 2024 is fully investigated. Towards that end, three tool rotational speeds of 224, 355, and 450 rpm along with three traverse speeds of 20, 25, and 31.5 mm/min were employed to achieve optimum FSW parameters. Besides, effects of process parameters on microhardness and tensile properties of the joints were studied as well. Optical microscopy (OM), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS) were also executed to investigate the microstructure and the brittle intermetallic compounds (IMCs) within the stir zone (SZ) which revealed the presence of FeAl3 IMCs within this region. Lowering the rotational speed led to further diminution of IMCs and resulted in superior mechanical properties. Increasing the rotational speed raised the microhardness values of the SZ due to the grains refinement and increase of the IMCs. Additionally, increasing the traverse speed raised the ultimate tensile strength of the joints due to the reduction of IMCs and also the annealing effect of the heat input. The highest ultimate tensile strength of 331.5 MPa was obtained at rotational and traverse speeds of 224 rpm and 31.5 mm/min, respectively.
Databáze: OpenAIRE