Synthesis, characterization and use of synthesized fine zirconium diboride as an additive for densification of commercial zirconium diboride powder

Autor: William E. Lee, Niranjan Patra, Daniel Doni Jayaseelan, Nasrin Al Nasiri
Rok vydání: 2016
Předmět:
Zdroj: Ceramics International. 42:9565-9570
ISSN: 0272-8842
DOI: 10.1016/j.ceramint.2016.03.037
Popis: Zirconium diboride (ZrB 2 ) was synthesized by a solution-based technique using zirconyl chloride (ZrOCl 2 ·8H 2 O, ZOO), boric acid (H 3 BO 3 , BA) and gum karaya (GK) as the sources of zirconium, boron and carbon, respectively. The initial formation temperature of ZrB 2 was 1200 °C and complete conversion was achieved by 1400 °C. Preceramic precursors and as-synthesized ZrB 2 powders were characterized by XRD, TG-DTA, SEM, TEM, EDX and compared with commercial ZrB 2 powder made by carbothermic reduction. FT-IR of as-synthesized dried preceramic precursor revealed the formation of Zr–O–C and Zr–O–B whereas SEM showed agglomerated spherical particles with mean diameter of 2 and as-synthesized fine ZrB 2 powder were spark plasma sintered (SPS) at 1900 °C for 10 min. Addition of 10 wt% of synthesized fine powder improved the fired density from 87% to 93% of theoretical. A significant cost benefit arises for the utilization of cheap synthesized fine powder as an additive for the densification of the more expensive commercial powder.
Databáze: OpenAIRE