An assessment of two technologies for high performance composite machining; adaptive fixturing and in process tool profile monitoring
Autor: | Abdellatif Bey-Temsamani, Ted Ooijevaar, Bruno Depraetere |
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Rok vydání: | 2019 |
Předmět: |
0209 industrial biotechnology
Cutting tool Computer science Composite number Delamination Drilling Mechanical engineering 02 engineering and technology 010501 environmental sciences Work in process Fixture 01 natural sciences 020901 industrial engineering & automation Machining Robustness (computer science) General Earth and Planetary Sciences 0105 earth and related environmental sciences General Environmental Science |
Zdroj: | Procedia CIRP. 85:201-206 |
ISSN: | 2212-8271 |
DOI: | 10.1016/j.procir.2019.09.023 |
Popis: | Machining large and / or freeform composite parts, such as airplane wings or fuselages, presents challenges in terms of supporting (fixture) and cutting. If the supports are not well placed, the flexible composite parts will deform due to machining forces. They will, for example, bend during the drilling process, leading to delamination and frayed edges. The high cutting forces caused by the anisotropic properties, high stiffness, and high abrasiveness of carbon fibers in composite materials are leading to high cutting tool wear. In this paper, we propose two innovative technologies to reduce the problems described above. A patented technology that allows to maximize the stability of the composite parts to be machined and afford a high quality of machined parts. A monitoring technology that directly estimates at any time the cutting tool wear-out in three dimensions. The validation results of these two technologies prove high accuracy and robustness in industrial machining conditions. Moreover, both technologies are cost-effective and allow to collect relevant process information that can be deployed to transform a conventional machining center into an Industry 4.0 compatible (smart) machining center. |
Databáze: | OpenAIRE |
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