Synthesis and microstructural evolution in iron oxide kaolinite based proppant as a function of reducing atmosphere, sintering conditions, and composition
| Autor: | Kyu Bum Han, Laercio Martins de Mendonca Filho, John McLennan, Christian J. Robert, Taylor D. Sparks, Jake Graser |
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| Rok vydání: | 2018 |
| Předmět: |
Materials science
Process Chemistry and Technology Reducing atmosphere Iron oxide Sintering Mullite 02 engineering and technology Partial pressure 010502 geochemistry & geophysics 021001 nanoscience & nanotechnology 01 natural sciences Surfaces Coatings and Films Electronic Optical and Magnetic Materials chemistry.chemical_compound chemistry Chemical engineering Materials Chemistry Ceramics and Composites Kaolinite 0210 nano-technology Porosity 0105 earth and related environmental sciences Specific gravity |
| Zdroj: | Ceramics International. 44:9976-9983 |
| ISSN: | 0272-8842 |
| DOI: | 10.1016/j.ceramint.2018.03.047 |
| Popis: | An ideal proppant for hydraulic fracturing should be neutrally buoyant, implying a very low bulk specific gravity, while maintaining crush resistance and low acid solubility. To this end, an iron oxide and kaolinite based proppant has been developed. In this work, synthesis conditions are explored by varying partial pressures of oxygen from 1.772 × 10 –13 atm to 1.821 × 10 –11 atm. The Fe 2 O 3 reduces to FeO and reacts with kaolinite decomposed to mullite to form Fe 2 SiO 4 , FeSiO 3 , and FeAl 2 O 4 . As a result, the proppant develops large pores (~100 µm), giving it a low bulk density (1.43 g/cm 3 ), and high porosity (45.2 vol%) at P O 2 of 1.821 × 10 –11 atm. The proppant sintered at P O 2 of 1.772 × 10 –13 atm is characterized by smaller pores (26 µm), higher density (1.72 g/cm 3 ) and lower porosity (37.5 vol%). Crush resistance testing at 9000 psi yields 6.8 wt% fine particles increasing to 17.7 wt% in porous samples. Acid solubility varies from 5.5 wt% loss increasing to 12.9 wt% in porous samples. A wide variety of microstructures with associated mechanical and chemical features are possible when composition, partial pressure of oxygen and temperature are varied during sintering. |
| Databáze: | OpenAIRE |
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