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The paper analyzes current state and prospects of further development of technology and equipment for mechanization and automation of finishing and cleaning of details. It is stated that the most effective for this purpose are the methods of abrasive machining, which include bulk galvanizing, vibration, centrifugal-rotary and centrifugal-planetary processing. These methods reduce the complexity and cost of processing, which in some cases reaches 20% of the total cost of manufacturing parts. Each of these methods has a different level of efficiency, certain advantages and disadvantages, the level of versatility and scope of effective application. The processes of vibration processing are quite deeply studied, for its industrial mass-produced technological equipment, but they have certain shortcomings that limit their use for further widespread implementation. Centrifugal-rotary processing is a more productive process of three-dimensional finishing and cleaning treatment, but its scope is limited by the possibility of processing parts that are not complex, usually flat. The most productive methods of finishing and cleaning of details include centrifugal-planetary volume processing which high efficiency is caused by repeated loading of particles of working load by inertial forces that creates preconditions for the solutions of a wide range of technological problems, for example, processing of details of difficult form, small weight and the sizes from materials of high hardness or viscosity that represents a serious problem for other methods of volume processing. The constructive scheme is offered in the work and the influence of the composition of the abrasive free-granular working environment on the productivity of the machine for centrifugal-planetary processing of details is investigated. The kinetics of metal removal from the surface of machined parts using different types of abrasive working environment is analyzed. The results of comparative machining of parts in a torus vibrating machine and a machine for centrifugal-planetary machining are given. It is shown that the simultaneous use of centrifugal-planetary and vibration processing methods allows to increase the intensity of the process while ensuring high quality machining of parts of relatively complex shape. The constructive scheme of the machine which allows to implement the specified combined method of processing is offered and described. |
