A 2.45 GHz Phased Array Antenna Unit Cell Fabricated Using 3-D Multi-Layer Direct Digital Manufacturing

Autor: Eduardo A. Rojas-Nastrucci, Nicholas Arnal, Paul I. Deffenbaugh, Yaniel Vega, Thomas M. Weller, Maria F. Cordoba-Erazo, Casey Perkowski, Thomas P. Ketterl, Mohamed M. Abdin, Kenneth Church, John W. I. Stratton
Rok vydání: 2015
Předmět:
Zdroj: IEEE Transactions on Microwave Theory and Techniques. 63:4382-4394
ISSN: 1557-9670
0018-9480
DOI: 10.1109/tmtt.2015.2496180
Popis: This paper reports on the design, fabrication and characterization of a 3-D printed RF front end for a 2.45 GHz phased array unit cell. The printed unit cell, which includes a circularly-polarized dipole antenna, a miniaturized capacitive-loaded open-loop resonator filter and a 4-bit phase shifter, is fabricated using a direct digital manufacturing (DDM) approach that integrates fused deposition of thermoplastic substrates with micro-dispensing for deposition of conductive traces. The individual components are combined in a passive phased array antenna unit cell comprised of seven stacked substrate layers with seven conductor layers. The measured return loss of the unit cell is ${>}12$ dB across the 2.45 GHz ISM band and the measured gain is ${-}11$ dBi including all components. Experimental and simulation-based characterization is performed to investigate electrical properties of as-printed materials, in particular the inhomogeneity of printed thick-film conductors and substrate surface roughness. The results demonstrate the strong potential for fully-printed RF front ends for light weight, low cost, conformal and readily customized applications.
Databáze: OpenAIRE