| Popis: |
In order for soft magnetic composites (SMCs) to achieve the high-performance requirements expected of them even at high frequencies, high permeability and low core-loss are required. In this study, we used different sizes of gas atomized Fe-Si-Cr alloy powder to produce SMCs, this alloy has higher resistivity than existing materials used in SMCs such as Fe-Si alloy or pure Fe. These powders were prepared by sieving raw materials which had an average size from less than 25 µm to over 63 µm. Our experiments show that as particle size decreases, the magnetic saturation tends to increase, the sample made from the powder with particles 25-38 µm in size recorded the highest magnetic saturation of 169.38 emu/g. Additionally, as particle size decreased, permeability increased. The sample made from powder with particles under 25 µm had a permeability of 20.7 H/m at 1 MHz. Also, the relationship between particle size and quality factor was found to be inversely proportional. Finally, the minimum core-loss was 187.26 kW/m3 at 1 MHz for the sample made from powder whose constituent particles are under 25 µm. We also observed that the core-loss is proportional to particle size. |
