A hybrid exposure concept for lithography-based additive manufacturing

Autor: Bernhard Steyrer, Jürgen Stampfl, Rafael Reiter, Bernhard Busetti, Bernhard Lutzer
Rok vydání: 2018
Předmět:
Zdroj: Additive Manufacturing. 21:413-421
ISSN: 2214-8604
DOI: 10.1016/j.addma.2018.03.024
Popis: Lithography-based Additive Manufacturing Technologies (L-AMT) exploit the curing of photosensitive materials upon light exposure. We developed a hybrid exposure concept. This system is able to overcome the challenge of providing good surface qualities and excellent feature resolution as well as a throughput similar to dynamic mask-based L-AMT systems by combining two light sources. A Digital Light Processing (DLP®) Light Engine (LE) with a building area of 144 x 90 mm² offers a pixelsize of 56 μm. In order to further improve the achievable resolution, a continuous laser-exposed contour line (spot size 20 μm) on the outside of the projected envelope can be written with an additional scanning laser-system. The matching of the DLP® projection mask and the laser-contour is crucial for accurate printing. Therefore a calibration tool was developed, which facilitates the alignment of the two light sources. A dichroic coated mirror enables a perpendicular alignment of the DLP® light beam and the laser beam.
Databáze: OpenAIRE